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In every industry, compliance drives reliability - and in highly regulated sectors it’s strictly audited to defined standards. Custom wiring solutions ensure every connection, component and panel is built to specification, rigorously tested, and delivered ready to perform and comply.
Whether you operate in automotive, defence, rail, renewable energy, aerospace, advanced manufacturing, or any other industry, wiring is a critical element - and it isn’t just about connecting components. It’s about transferring electrical power safely and efficiently, integrating seamlessly, and ensuring reliable performance - and ideally doing it better than your competitors are - all whilst remaining compliant.
Bespoke solutions give businesses the flexibility to design for their exact environment, while still satisfying industry-specific and location-specific compliance requirements - a combination which off-the-shelf, 'one-size-fits-all' wiring looms or assemblies can’t always achieve.
At Tec-Stop, we combine technical expertise and advanced machinery, along with deep understanding of regulatory adherence, to provide clients across the UK with advanced bespoke wiring solutions that are not only reliable and effective, but also fully compliant with sector-specific rules.
Wondering if a bespoke solution is just what your business needs too? Read on to discover more.
A custom wiring solution – often referred to as a bespoke wiring solution – is built to match the precise requirements of your application. Unlike general wiring or pre-made harnesses, a customised approach is engineered to fit the available space, system requirements, reduce installation time, and conform to location and industry-specific standards.
For example:
This precision ensures every component, connection and wire is produced and assembled to specification, tested to guarantee performance, and delivered on time. Custom solutions are also used in industrial applications such as automation, HVAC, and smart building systems, where designs must align with demanding UK and EU compliance frameworks.
By design, bespoke wiring is flexible; however, in regulated sectors, most solutions include these core components - plus the associated test and traceability documentation.
Well-designed cable assemblies and cable harnesses organise wires for easier install and smoother production. By grouping cables to specific lengths, they reduce faults and cut fitting time. A cable harness can also be modular for serviceability, and a cable assembly can be specified to standardise interfaces. Harnesses also provide neat routing for thousands of cores, ideal for complex applications across multiple sectors and industry settings, and are always checked in line with ISO and BS EN standards.
Control panels are central to many operations, housing controllers and sub-systems that regulate energy distribution. Bespoke units allow clients to address niche specifications and ensure compliance, whether the programme involves low-voltage assemblies, renewable installations, or high-performance industrial products.
Battery cables and HV cable assemblies are essential for safely transferring energy in high-demand environments. Using the right connections, insulation, and protective technology means they can perform reliably without overheating. These are critical in the automotive and EV sectors, where compliance is key for certification and insurance.
Clear component scope plus a robust document set shortens installation effort on site, supports audits, and gives your team confidence that each solution is right first time.
Compliance is the backbone of safe, high-quality systems across every sector. We specialise in ensuring assemblies, harnesses, and panels are built in line with regulations across every sector.
That could include:
This compliance-first approach reduces exposure and reassures clients that each product will pass inspection – whether it’s an ISO audit, a BS verification, or an industry-specific regulatory review.
UK & EU
United States
Automotive (global)
Aerospace & defence
Here at Tec-Stop, we design and build to the standards you specify. Share the target market and governing body in your industry, and we’ll map the applicable clauses and include a standards matrix in your compliance pack suitable for production release.
We truly believe that reliable, effective electrical performance depends on the accuracy of every stage of design and manufacture. We invest in specialist cutting machines, tools, advanced ultrasonic welders, and insulation technology to keep each connection consistent and each cable termination repeatable.
Key processes include:
Every step is traceable, checked, and documented, giving your clients and regulators confidence that bespoke Tec-Stop assemblies will perform in the toughest applications.
While our work is always governed by UK law and safety obligations (e.g., UKCA/CE where applicable), we can design and build to additional non-UK standards provided they do not conflict with UK requirements. Where conflicts exist, we’ll surface them quickly and propose a compliant, practical route.
As a trusted UK-based provider, we're proud of our reputation for excellence across the country and beyond - because it means we can pass this reassurance onto our valued clients. Partnering with us, you can expect:
Whether it’s ISO 9001 for quality, ISO 14001 for environment or ISO 45001 for safety, our approach is the same: define the standard, map it to the build, and leave an evidence trail your auditors can follow in minutes.
Yes. While the initial design is bespoke, savings are made in shorter installation effort, improved efficiency, and longer-lasting products.
Using specialist cutting equipment means each wire is produced at the exact correct length, which improves efficiency, reduces waste, and guarantees assemblies meet spec. Modern automatic cut/strip equipment is about accuracy, repeatability, and traceability. Servo-driven feeders with encoder feedback control length tightly (typically ±0.5–1.0 mm for short leads up to ~1 m, and around ±0.1–0.2% of length on long runs), while strip heads hold insulation strip length to roughly ±0.2–0.5 mm depending on jacket and gauge. That precision boosts efficiency, reduces waste, and helps assemblies meet the build specification without rework. On the line, our process combines precision cutting and stripping with built-in process control, ensuring conductor protection and consistent accuracy. In-line marking and labelling make kitting straightforward, while automatic logs provide full traceability for audits. For ultra-short jumpers or critical interfaces, we use cut-and-crimp stations or post-cut trim fixtures to achieve sub-millimetre tolerances at production speed.
At Tec-Stop, we follow ISO 9001 and BS standards. Every product is tested, and the design sign-off pack includes evidence for client records.
Absolutely. Whether it’s defence, rail, or renewable energy, Tec-Stop designs bespoke electrical solutions - such as cable assemblies, cable harnesses, wiring looms or other bespoke items - to satisfy the exact required guidelines of each sector.
By offering tailored design, manufacture, and delivery of panels, harnesses, and assemblies that ensure safe, streamlined operation. Every solution is built to meet relevant BS and ISO standards.
If you’d like to discuss your next project, order directly, or simply get in touch to discuss compliance, contact our team today.
Tec-Stop
Unit 87a
Blackpole West Trading Estate
Worcester
WR3 8TJ
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