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harness replication service

Precision-engineered harness replication for seamless performance

Need to replace or reproduce an existing wiring harness? Our expert harness replication service ensures accurate, high-quality reproductions that maintain full functionality and reliability.

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  • ISO 9001 quality assurance

  • Service excellence

  • Made in Britain

How does harness replication work?

Harness replication involves meticulously recreating an existing wiring harness to match its original functionality and fit.

Whether for obsolete models, industrial machinery, or custom applications, we provide precise solutions tailored to your specifications.
We use advanced scanning, reverse engineering, and precision manufacturing to replicate every detail, from wiring layouts to connector types. Our process ensures seamless integration, even for discontinued or legacy models.

Our replication services include:

  • Reverse engineering of original harnesses

  • Matching connectors, terminals, and wiring specifications

  • Ensuring compliance with industry standards

  • Custom modifications and improvements where needed

Quality assurance

At Tec-Stop Wiring, we uphold the highest quality standards in every harness we replicate.

Our ISO 9001-certified processes guarantee accuracy, durability, and reliability. Every harness undergoes rigorous testing to ensure optimal electrical performance, safety, and longevity. Whether you're replacing an outdated harness or require additional modifications, we deliver products that meet or exceed original specifications.

Key benefits

Restores obsolete equipment

Replace discontinued harnesses without the need for expensive redesigns

Minimises downtime

Quick turnaround to keep your systems operational

Reliable performance

Ensures consistent power distribution and electrical connectivity

Cost-effective solution

Avoid costly modifications or sourcing rare components

Expert guidance

Our team supports you in choosing the right materials and configurations

Enhanced durability

Manufactured with modern materials that may improve longevity over the original design

Customisation options

Ability to make slight design improvements if required

Wide industry applications

Suitable for automotive, industrial, aerospace, marine, and other sectors

Key features

Precision replication

Exact duplication of original harnesses using advanced scanning and reverse engineering

High-quality materials

We use premium-grade cables, connectors, and components for long-lasting durability

Compatibility assurance

Ensuring seamless integration with existing electrical systems

Custom adaptations

Ability to modify or upgrade harnesses for improved functionality

Industry compliance

Meeting relevant electrical and safety standards for your sector

Batch production available

Options for small or large-scale replication projects

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Connor McLeod
Director & CEO

Frequently asked questions about harness replication at Tec-Stop Wiring

What is harness replication?

Harness replication involves creating an exact copy of an existing wiring harness, ensuring all specifications and functionalities are preserved.

Can you replicate any type of wiring harness?

We can replicate most types of harnesses for vehicles, industrial machinery, and custom applications, provided we have access to the original or detailed schematics.

How do you ensure the quality of the replicated harnesses?

We adhere to stringent quality control measures, including visual inspections, electrical testing, and compliance with industry standards.

What if I need a harness for a discontinued model?

Our service is perfect for discontinued models, as we can recreate the exact harness without the need for OEM parts.

Can you modify an existing harness design?

Yes, we can modify designs to improve functionality or adapt to new systems or requirements.

What information do you need to start the replication process?

Ideally, we need the original harness or detailed schematics, along with any specifications or modifications you require.

Is there a minimum order quantity for harness replication?

No minimum; we cater to both individual and bulk orders.

What if I don’t have the original harness?

If you don’t have the original harness, we can work from wiring diagrams, schematics, or sample components to recreate it.

How long does it take to replicate a harness?

Timelines depend on complexity and quantity. Book a meeting with us, or give us a call, to discuss your requirements and lead times.

Get started with our harness replication service

Contact us today and experience the difference quality makes for all your harness replication needs

Visit us

Tec-Stop Wiring Limited
Unit 87a
Blackpole West Trading Estate
Worcester
WR3 8TJ

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